thk@591888888.com — Global Linear Motion Procurement & Engineering Support
German Manufacturing

Bosch Rexroth Linear Motion Technology — High-Rigidity Guides, Ball Screws & Modules

Bosch Rexroth — Germany | Sourced by Xianhuihui Technology from Shenzhen, China

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About Bosch Rexroth

Bosch Rexroth AG, headquartered in Lohr am Main, Germany, is a global leader in drive and control technologies with annual revenue exceeding EUR 7 billion. The Linear Motion Technology division produces some of the most robust and reliable profiled rail systems in the world — engineered for heavy industrial environments where failure is not an option.

Rexroth's Ball Rail Systems and Roller Rail Systems are the go-to choice for wind turbine pitch control, large-scale CNC machine tools, heavy material handling, and steel mill automation. With dynamic load ratings extending to over 800 kN in roller configurations and a full ecosystem of drives, motors, and controllers, Rexroth delivers end-to-end linear motion solutions.

Core Product Lines

R1605 / R1624 / R1651 / R1851 Ball Rail Systems

Profiled rail systems with four-row ball circulation. Available in sizes 15-65 with flange, slim, and high-profile carriage designs. All-direction equal load capacity.

Applications: General automation, packaging, material handling

R1845 / R1853 / R1865 / R1875 Roller Rail Systems

Heavy-duty roller rail systems with two-row cylindrical roller circulation. Dynamic load capacity up to 800+ kN. Designed for extreme rigidity and impact resistance.

Applications: Heavy machine tools, injection molding, press transfer, wind power

FEM-E-C / FEM-E-S / FES Precision Ball Screws

German-standard DIN 69051 ball screws in accuracy classes T3-T10. Single and double nut configurations with flange or cylindrical mounting options.

Applications: CNC axes, gantry drives, pressing and forming equipment

MKK / MKR / CKP / VKK Linear Modules & Actuators

Ready-to-mount linear motion modules integrating ball rail guide, ball screw or toothed belt drive, and motor adapter. IP65 sealed versions available.

Applications: Handling, gantry systems, assembly automation, welding cells

Technical Parameters

ParameterValue
Accuracy Class (DIN 69051)T3 - T10
Dynamic Load Rating (Roller Rail)20 kN - 800+ kN
Rail Width Range (mm)Size 15 - 125
Operating Temperature Range-20°C - +80°C
Standard Travel Speed (Rated)0.4 - 2.0 m/s
Single Rail Length (Standard)Up to 6,000 mm

Key Applications & Operating Conditions

Wind Turbine Pitch & Yaw Control

Rexroth R1845/R1853 roller rail systems for blade pitch adjustment and nacelle yaw drives. High corrosion resistance (Resist NR II coating) for offshore wind farms. Lifetime-lubricated carriages rated for 20+ year service.

Large-Scale CNC Machine Tools

R1865/R1875 heavy roller rails with integrated measuring systems for gantry milling machines and vertical turning lathes. Maintains 10 µm positioning accuracy under 300+ kN cutting forces.

Injection Molding & Die Casting

R1851 ball rails and R1845 roller rails for mold clamping and ejector mechanisms. Designed for millions of cycles with minimal maintenance in high-temperature, high-pressure environments.

Steel Mill & Heavy Material Handling

R1865 roller rail systems for slab handling, coil transfer cars, and furnace charging machines. High resistance to scale, dust, and thermal shock with reinforced double-lip seals.

Cross-Brand Compatibility Reference

Bosch Rexroth and THK can be cross-evaluated in heavy-duty industrial applications. The Rexroth R1845 roller rail series competes directly with THK's SNR/SNS roller guides — both offer dynamic load ratings above 300 kN. Rexroth's integrated drive ecosystem (IndraDrive + MSK motors) provides a single-supplier advantage for complete axis solutions. For standard automation, Rexroth R1605 and HIWIN HG series share similar dimensional envelopes in many sizes.

Common Faults & Maintenance

  • Reduced carriage smoothness after extended service: Flush the carriage with Rexroth-recommended grease (Dynalub 510 or equivalent NLGI 2 lithium grease) via the lubrication nipple. Cycle the carriage through full stroke multiple times to redistribute lubricant. Inspect end seals for hardening or cracking.
  • Positioning accuracy degradation in ball screw axes: Check the thrust bearing preload at the fixed end using a dial indicator on the screw journal. Rexroth ball screw assemblies use precision-ground bearing seats — axial play exceeding 5 µm requires re-shimming or bearing replacement.
  • Corrosion spots on rail running surfaces: Clean affected areas with fine polishing cloth (800+ grit) and apply Rexroth Resist M coating compound. For severe pitting in offshore environments, upgrade to Resist NR II (CrN-coated) rails and stainless steel carriages on the next replacement cycle.

Frequently Asked Questions

Q1: What is the difference between Rexroth Ball Rail and Roller Rail systems?

Ball Rail Systems (R1605 etc.) use four rows of recirculating balls, providing equal load capacity in all loading directions and low friction. Roller Rail Systems (R1845 etc.) use two rows of cylindrical rollers, delivering 2-3× higher static and dynamic load capacity, superior rigidity, and better vibration damping — ideal for heavy cutting, impact loads, and large machine structures.

Q2: Does Bosch Rexroth offer complete linear axis solutions?

Yes. Rexroth is unique in offering fully integrated linear axes: guide rails + ball/roller screw + servo motor (MSK/IndraDyn series) + drive controller (IndraDrive) + cables — all from a single manufacturer. This simplifies procurement, ensures compatibility, and provides a single point of warranty.

Q3: What corrosion protection options are available for Rexroth rails?

Rexroth offers Resist CR (hard chrome plating, standard), Resist M (electroless nickel, moderate corrosion), and Resist NR II (CrN PVD coating, maximum corrosion resistance for offshore and chemical environments). Stainless steel carriages are available as a factory option.

Q4: How do I size a Rexroth roller rail for my machine?

Our engineering team uses the Rexroth Linear Motion e-tool for sizing. Provide the applied loads (Fx, Fy, Fz, moments), stroke length, acceleration profile, and desired service life (hours or km). We calculate the static safety factor and dynamic life rating for each candidate rail/carriage combination and return a shortlist with pricing. Email thk@591888888.com to start.

Get a Quote

Contact our Bosch Rexroth product specialists for pricing, availability, and engineering support. Multi-brand cross-referencing available.

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